樂達創意科技

High-speed, High-precision! Revolutionary General-purpose AI Optical Inspection

Leda’s latest third-generation general-purpose AI optical inspection (AGI-AOI) — “Space-AOI” integrates optical and AI parameter collaborative design services, AIoT data transmission, and reinforcement learning-based decision-making AI technology, providing extremely fast and precise optical inspection. This algorithm can be applied across various industries, significantly speeding up inspection processes and overcoming the limitations of traditional first and second-generation AOI in terms of inspection speed and product applicability.

“Space-AOI” achieves rapid and accurate optical inspection using over 5 million pixels of high-resolution imagery. Additionally, with reinforcement learning technology, AI can further inspect and optimize production line equipment settings, enhancing the “product inspection” performance while simultaneously enabling continuous improvement and optimization of the “production process”!

Comparison of Different Generations of Optical Inspection

Complete One-stop Solution

  • 01Optical + Algorithm Design Service,
    Achieving Pixel-level Ultra-precise Detection

    The high precision of AI optical defect detection depends on high-pixel real-time photos, so proper lighting setup is crucial! With years of optical inspection experience, Leda has established “Tora Lab Optical Laboratory,” consisting of optical and AI experts, to design and install the most suitable light source and camera configurations tailored to your production site and product characteristics. Combined with decision-making AI for automatic optimization of equipment parameters, every photo taken ensures pixel-level precision.

    Leda’s optical experts design lighting setups based on the materials, shapes, and light reflection properties of the products being inspected, ensuring high-quality inspection photos.

  • 02AGI-AOI Offers General-purpose, Ultra-fast
    and Updatable Inspection Models

    Typical AI+AOI inspection models require custom algorithms for each product or application, a time-consuming process that is difficult to modify or update due to the complexity of the algorithms. Leda provides a general-purpose AGI+AOI algorithm model that can be applied to any product or inspection application while maintaining high accuracy and extremely fast detection speed.

  • 03Integrating Decision-making AI Technology, Not Only Optimizing Quality Inspection but Also Improving Production Processes

    By connecting Leda’s decision-making AI system “Designer Plus”, and combining reinforcement learning technology with AIoT, the system connects to production equipment. Through intelligent analysis of real-time, large-scale data, AI identifies optimal equipment parameter settings, automatically optimizing production capacity and improving inspection quality precision!

  • 04Combining Robotic Arm Technology to Achieve High Flexibility and Comprehensive Production Line Inspection

    Leda’s automated optical inspection system integrates robotic arm technology, allowing for free manipulation of inspection objects, quickly flipping them for accurate photos. The robotic arm releases the inspection object from traditional fixed tracks, enabling one inspection system to handle objects of various shapes and sizes, no longer limited to specific shapes, thus achieving a low-cost, high-efficiency, and precise inspection system.

    The ability to rotate products freely enables seamless inspection of complex surfaces. This system can be installed on any production line, significantly reducing implementation costs!

Space.AOI Inspection vs Manual Inspection

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Manual Inspection “Space-AOI” Inspection Difference
Curved Display Inspection Speed 30 minutes / 1 photo Less than 1 minute / 1 photo 30x
Error Rate 13.5% Less than 0.01% 10x
Ceramic Substrate Inspection Speed 40 minutes / 1 photo Less than 5 minutes / 1 photo 10x
Error Rate 15.2% Less than 2% 8x
Wafer Inspection Speed 30 minutes / 1 photo Less than 1 minute / 1 photo 30x
Error Rate 13.8% Less than 2% 5x
Contact Lens Inspection Speed 4,000 pieces per day 200,000 pieces per day 50x
Error Rate 30.3% Less than 3% 10x

Leda’s Optical Expert Team
Designs the Best Optical Combination for Your Production Line

“Excellent AI models always come from excellent data.”
Based on years of optical experience, Leda established TORA Lab Optical Design Laboratory in 2020,
providing advanced optical and self-adaptive algorithm development services.
Through smart optimization of the best optical design combinations, we help you obtain high-precision photo data,
enabling revolutionary high accuracy in AI optical inspection!

  • TxLighting Design

    Providing X-rays, microwave bands for terrain exploration, visible light for AOI, and various sensors to achieve optimal lighting design.

  • ObjectiveInspection Target Analysis

    By analyzing the material properties, surface shapes, light reflection and transmission rates of the inspection targets, the optimal lighting, angles, and receivers are determined.

  • RxLens and Imaging Receiver Design

    Providing industrial cameras, industrial scanning cameras, IPCAM (electronic fences), integration sphere systems, reflectance spectra, transmission spectra, and colorimetric analysis, to design the optimal receiver and imaging system.

  • AISeaDeep AI Decision Model Construction

    Through Leda’s AI SeaDeep platform, combining AIoT technology to build optimized optical inspection models. By continuously feeding back inspection data and imaging effects, the AI learns and automatically adjusts the parameters of Tx, Objective, and Rx to the optimal combination, achieving extremely accurate image data without human intervention.

Case Studies